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    Capacity & footprint planning

    Decide where to make, store and serve, and when to invest.

    Fact-based decisions about your network of plants, warehouses, branches and offices: where capacity is needed, what to consolidate, open, close or automate, and when to commit capital, with the cost, service and risk of each option.

    WHEN COMPANIES CALL US

    You may need this if…

    • Some sites are overloaded while others sit half empty.
    • You have grown by acquisition and inherited overlapping facilities.
    • Leases are coming up for renewal and the decision is being made one site at a time.
    • Freight and delivery costs are rising faster than revenue.
    • A large capex request is on the table and the alternatives haven't been tested.

    WHAT YOU GET

    Outputs your team keeps and uses.

    01

    Network baseline

    Capacity, utilization, cost and service performance for every site, on a common basis.

    02

    Demand outlook

    Volume by product and region over the planning horizon, with high and low cases.

    03

    Footprint options

    Consolidate, expand, relocate, automate or outsource, modeled on total cost, service, capital and risk.

    04

    Investment case

    Capex, one-off costs, savings and payback for the chosen option, with timing.

    05

    Transition plan

    How to move volume, people and customers without service disruption.

    HOW IT WORKS

    The work, step by step.

    1. 1
      Weeks 1–4

      Baseline

      Collect site data, map flows and build the cost and capacity model.

    2. 2
      Weeks 4–8

      Model options

      Test network scenarios against demand cases and constraints.

    3. 3
      Weeks 8–12

      Decide and plan

      Choose the option, build the investment case and the transition plan.

    QUESTIONS THIS ANSWERS

    • Do we have the right sites, in the right places, of the right size?
    • When do we really need more capacity, and is building it the best option?
    • What would consolidation save, and what would it risk?
    • How do we move without disrupting customers?

    HOW WE MEASURE IT

    • Utilization by site
    • Total network cost per unit
    • Service levels and delivery times
    • Return on capital invested

    COMMON QUESTIONS

    Before you get in touch.

    Yes, at the level of region and site criteria. Real estate brokers and incentive specialists handle specific property and tax-incentive negotiations.

    START A CONVERSATION

    Tell us where you are and what needs to change.

    A senior member of the team will reply within one business day to talk through scope, timing and whether this is the right starting point.

    Discuss the opportunity.

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