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Does running faster produce more good units—or just more scrap?

Compare effective good-unit throughput and material loss at two operating speeds.

Example scenario

Editable demonstration inputs, not verified industry benchmarks. Enable JavaScript to calculate your own scenario.

Current gross units / hour
100
Current good-unit yield
98 %
Proposed gross units / hour
120
Proposed good-unit yield
92 %
Annual operating hours
4,000
Contribution / shipped good unit
$10
Material loss / scrapped unit
$12
Annual speed-change contribution$131,200

Example result only, not a forecast or promise.

Additional good units
49,600
Additional scrap units
30,400
Additional scrap material cost
$364,800

What to do with this result

Run a controlled speed trial and check downstream demand, customer defects and maintenance impact before increasing the setpoint.

Know what is inside the model.

Planning model, not personalized financial advice. Your inputs remain in your browser.

Calculation method

Annual contribution difference = hours × [(new rate × new yield − old rate × old yield) × good-unit contribution − change in scrap rate × material loss].

Assumptions and limitations

  • Example inputs are editable scenarios, not Aryo results or independently verified industry benchmarks.
  • Recovered capacity is not booked revenue or automatic cash savings. Validate the bottleneck, quality and demand before monetizing output.

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